B.S. AEROSPACE ENGINEERING — UNIVERSITY AT BUFFALO

Humza
Khan

Aerospace engineer specializing in aerodynamic analysis, structural design, and precision fabrication. From first-principles simulations to flight-tested hardware.

12th AIAA DBF 2025 — 112 teams
8 Aircraft prototypes built
3.62 GPA — Magna Cum Laude
107 MPH peak UAV airspeed
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SNIPPETS FROM MY AEROSPACE JOURNEY SO FAR

Builder. Analyst.
Flight tester.

I'm an Aerospace Engineering graduate from the University at Buffalo (Magna Cum Laude, 2025) with hands-on experience spanning the full engineering cycle — from computational analysis to fabricating components and validating them in the air.

For three years I led manufacturing and fabrication for UB's AIAA Design/Build/Fly team, building 8 unique aircraft prototypes and placing 12th internationally out of 112 teams in 2025 — up from 53rd when I first joined. I also served as Vice President of the 60+ member club, managing a ~$45,000 budget and coordinating team logistics.

My work spans aerodynamic CFD (ANSYS Fluent, XFLR5), structural FEA, MATLAB simulations, orbital mechanics, solid rocket motor fabrication, and CNC precision manufacturing.

UB AIAA DBF — Senior Student Engineer (Manufacturing & Fabrication) 2022 – 2025 · 8 aircraft prototypes · Top 12 internationally
UB AIAA — Vice President 2024 – 2025 · 60+ members · ~$45,000 budget
CNC Laser Cutting Specialist Tolerances improved from 0.2mm → 0.04mm
Undergraduate Teaching Assistant Spring 2025 · MAE385: Engineering Materials Lab
UB SEDS — Propulsion Team HTPB solid rocket motor formulation · IREC competition

Engineering work.

UAV · SENIOR DESIGN

Hermes — Wingtip Motor Study

Designed and manufactured a 7lb, 5ft wingspan UAV to study wingtip vs. mid-wing motor placement and its effect on induced drag. Peak airspeed of ~107 mph recorded via onboard SD card, post-processed in MATLAB.

MATLAB CNC Hotwire Fiberglass 3D Printing
COMPETITION · 3 YEARS

AIAA Design/Build/Fly

Manufacturing and fabrication lead across 3 competition years. Built 8 aircraft prototypes using carbon fiber layups, CNC laser/hot-wire cutting, and 3D-printed molds. Placed 12th/112 internationally in 2025.

ANSYS Fluent XFLR5 SolidWorks Carbon Fiber
AIRCRAFT DESIGN

Latios — STOL Business Jet

Designed a Short Takeoff and Landing business jet targeting 3,000 NM range with a 1,200 ft field length per FAR 25. MATLAB convergence scripts optimized a T-tail, over-wing engine configuration achieving ~1,035 ft takeoff distance.

MATLAB SolidWorks FAR 25
PROPULSION

Single-Stage Rocket Optimization

MATLAB simulation iterating across 25 million geometry combinations to maximize payload ratio. Verified CG/CP locations using OpenRocket — matched within 1–2% of analytical outputs across seven mission cases.

MATLAB OpenRocket Trajectory Theory
CFD · FEA

Sounding Rocket Structural Analysis

CFD simulation in ANSYS Fluent at 236 m/s. Structural FEA across aluminum, titanium, and carbon fiber — titanium showed 26% less deformation than aluminum; carbon fiber unsuitable under compressive loads.

ANSYS Fluent ANSYS Static Structural SolidWorks
ORBITAL MECHANICS

Spacecraft Mission Design

Designed and simulated a complete GEO inspection mission for InSat-1 targeting the Yellowhammer satellite. Planned 12 propellant-constrained burns for LEO-to-GEO transfer, visualized in MATLAB RIC coordinates.

MATLAB Orbital Mechanics ΔV Planning
PROPULSION · HANDS-ON

Solid Rocket Motor — UB SEDS

Mixed and cured custom HTPB-based propellant. Machined graphite nozzles to ±0.01mm tolerance on a precision lathe. Conducted static fire tests with load cell. Scaled variants flew at IREC competition.

Lathe HTPB Propellant Load Cell Testing
AERODYNAMICS · LAB

Experimental Aerodynamics & Heat Transfer

Wind tunnel, flow visualization, and heat transfer experiments. Measured NACA 4412 pressure distributions, computed aerodynamic coefficients via MATLAB integration, and validated 1D fin theory with 93% efficiency.

Wind Tunnel MATLAB NACA 4412
3D PRINTING · CLASS

3D Printed Glider — Aero Lab Competition

Designed and fabricated a fully 3D-printed glider using Brass HTPLA and LW-PLA. Iterated on CG placement and epoxy coatings after early structural failures, achieving stable flight performance.

Bambu Lab A1 LW-PLA Aeropoxy
HIGH POWER ROCKETRY

LOC IV — Level 1 Certification

Assembled and modified the LOC Precision LOC IV rocket kit for Level 1 HPR certification. Remodeled nose cone for drag reduction, validated motor selection in OpenRocket, and integrated full recovery system.

OpenRocket Tripoli L1 Fabrication
CNC · MANUFACTURING

CNC Laser Cutting Specialist

Maintained and calibrated an in-house laser cutter, improving tolerances from 0.2mm to 0.04mm. Created a full safety and operations manual used to train new club members over three years.

Trocen LaserCAD Grbl Mirror Alignment

Technical toolkit.

SIMULATION & ANALYSIS
  • ANSYS Fluent (CFD)
  • ANSYS Static Structural (FEA)
  • XFLR5 (Aerodynamics)
  • OpenRocket
  • MATLAB
CAD & DESIGN
  • SolidWorks
  • Autodesk Fusion 360
  • Trocen Laser CAD
  • WingWire
MANUFACTURING
  • Carbon fiber layups
  • CNC laser cutting
  • CNC hot wire cutting
  • Precision lathe
  • 3D printing (FDM)
PROGRAMMING
  • MATLAB
  • Python
  • C++
  • Visual Basic
3D PRINTING
  • Bambu Studio
  • Cura
  • Orca Slicer
  • LW-PLA / HTPLA
LANGUAGES
  • English (fluent)
  • Urdu (fluent)
  • Punjabi (fluent)
  • Hindi (fluent)

Let's connect.

I'm actively looking for entry-level opportunities in aerospace engineering — structures, aerodynamics, propulsion, or UAV systems. If you think there's a fit, I'd love to hear from you.


Based in Philadelphia, PA. Open to relocation.